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Understanding and Implementation of IATF 16949:2022 Core Tools

 

Training Understanding and Implementation of IATF 16949:2022 Core Tools

Training Understanding and Implementation of IATF 16949:2022 Core Tools merupakan program pelatihan profesional yang dirancang untuk meningkatkan pemahaman dan kemampuan peserta dalam menerapkan Automotive Quality Management System serta Automotive Core Tools yang digunakan dalam industri otomotif dan automotive supply chain.

IATF 16949 menjadi salah satu referensi penting dalam sistem manajemen mutu industri otomotif. Implementasinya membutuhkan kemampuan organisasi dalam mengendalikan proses pengembangan produk, persetujuan produk dan proses, potensi kegagalan, sistem pengukuran, pengendalian proses statistik, serta berbagai persyaratan pelanggan.

Melalui Training IATF 16949 Core Tools Johnson Indonesia, peserta akan mempelajari keterkaitan antara persyaratan sistem manajemen mutu otomotif dengan Advanced Product Quality Planning (APQP), Control Plan, Production Part Approval Process (PPAP), Failure Mode and Effects Analysis (FMEA), Measurement System Analysis (MSA), Statistical Process Control (SPC), serta Process Capability.

Mengapa Training IATF 16949 Core Tools Penting?

Industri otomotif memiliki tuntutan kualitas yang tinggi terhadap produk, proses, supplier, pengukuran, dokumentasi, traceability, pengendalian perubahan, dan pencegahan kegagalan. Perusahaan yang menjadi bagian dari automotive supply chain membutuhkan sistem yang mampu memastikan bahwa produk dan proses secara konsisten memenuhi customer requirements.

Pelatihan IATF 16949 Core Tools membantu personel Quality, Engineering, Production, Manufacturing, Supplier Quality, Product Development, dan fungsi terkait memahami hubungan antara perencanaan kualitas, analisis risiko, pengendalian proses, sistem pengukuran, persetujuan produk, serta continuous improvement.

Dengan memahami hubungan antar-Core Tools, perusahaan dapat mengembangkan proses quality planning yang lebih terintegrasi dari tahap pengembangan produk sampai produksi massal.

Tujuan Training Understanding and Implementation of IATF 16949 Core Tools

Program ini bertujuan memberikan pemahaman mengenai persyaratan sistem manajemen mutu otomotif dan kemampuan praktis dalam menggunakan Automotive Core Tools untuk mendukung pengembangan produk, pengembangan proses, risk analysis, process control, measurement system, product approval, dan continuous improvement.

Setelah mengikuti training, peserta diharapkan mampu memahami hubungan antara APQP, Control Plan, PPAP, FMEA, MSA dan SPC, serta mampu mengintegrasikan tools tersebut dalam aktivitas Quality Assurance, Engineering, Manufacturing, Production dan Supplier Quality.

Manfaat Training IATF 16949 Core Tools

  • Memahami konsep dan prinsip Automotive Quality Management System.
  • Memahami persyaratan utama IATF 16949.
  • Memahami Customer Specific Requirements (CSR).
  • Memahami pendekatan proses dan risk-based thinking.
  • Memahami hubungan antara IATF 16949 dan Automotive Core Tools.
  • Memahami Advanced Product Quality Planning (APQP).
  • Memahami penyusunan dan implementasi Control Plan.
  • Memahami Production Part Approval Process (PPAP).
  • Memahami Failure Mode and Effects Analysis (FMEA).
  • Memahami Measurement System Analysis (MSA).
  • Memahami Statistical Process Control (SPC).
  • Memahami Process Capability Analysis.
  • Mampu menghubungkan FMEA dengan Control Plan.
  • Mampu menghubungkan APQP dengan PPAP.
  • Memahami pengendalian Special Characteristics.
  • Meningkatkan kemampuan dalam preventive quality planning.
  • Mendukung continuous improvement di industri otomotif.

Materi Training IATF 16949:2022 Core Tools

1. Introduction to Automotive Quality Management System

  • Perkembangan sistem manajemen mutu industri otomotif.
  • Konsep Automotive Quality Management System.
  • ISO 9001 dan IATF 16949.
  • Automotive supply chain.
  • Customer requirements.
  • Customer Specific Requirements (CSR).
  • Process approach.
  • Risk-based thinking.
  • Continual improvement.

2. Understanding IATF 16949 Requirements

  • Context of the Organization.
  • Leadership.
  • Planning.
  • Support.
  • Operation.
  • Performance Evaluation.
  • Improvement.
  • Automotive-specific requirements.
  • Customer Specific Requirements.

3. Automotive Process Approach

  • Process identification.
  • Process interaction.
  • Input dan output.
  • Process owner.
  • Process performance indicator.
  • Process risk.
  • Monitoring process performance.
  • Continual improvement.

4. Introduction to Automotive Core Tools

  • Konsep Automotive Core Tools.
  • Hubungan Core Tools dengan IATF 16949.
  • Advanced Product Quality Planning (APQP).
  • Control Plan.
  • Production Part Approval Process (PPAP).
  • Failure Mode and Effects Analysis (FMEA).
  • Measurement System Analysis (MSA).
  • Statistical Process Control (SPC).
  • Integrasi antar-Core Tools.

5. Advanced Product Quality Planning (APQP)

  • Konsep Advanced Product Quality Planning.
  • Tujuan APQP.
  • Cross Functional Team.
  • Voice of Customer.
  • Customer requirements.
  • Design goals.
  • Reliability and quality goals.
  • Special Characteristics.
  • Product Assurance Plan.
  • Project timing plan.

6. APQP – Planning

  • Customer input.
  • Market research.
  • Historical quality information.
  • Business plan.
  • Product and process assumptions.
  • Design goals.
  • Reliability goals.
  • Quality goals.
  • Preliminary Bill of Material.
  • Preliminary Process Flow.
  • Preliminary Special Characteristics.

7. APQP – Product Design and Development

  • Design Failure Mode and Effects Analysis (DFMEA).
  • Design Verification.
  • Design Review.
  • Prototype Control Plan.
  • Engineering Drawing.
  • Engineering Specification.
  • Material Specification.
  • Special Product Characteristics.
  • Gages and Testing Equipment Requirements.
  • Team Feasibility Commitment.

8. APQP – Process Design and Development

  • Process Flow Chart.
  • Floor Plan Layout.
  • Characteristics Matrix.
  • Process Failure Mode and Effects Analysis (PFMEA).
  • Pre-Launch Control Plan.
  • Process Instructions.
  • Measurement Systems Analysis Plan.
  • Preliminary Process Capability Plan.
  • Packaging Standards.

9. APQP – Product and Process Validation

  • Significant Production Run.
  • Measurement System Analysis Results.
  • Process Capability Studies.
  • Production Part Approval Process.
  • Production Validation Testing.
  • Packaging Evaluation.
  • Production Control Plan.
  • Quality Planning Sign-Off.

10. Control Plan

  • Konsep Control Plan.
  • Prototype Control Plan.
  • Pre-Launch Control Plan.
  • Production Control Plan.
  • Product characteristics.
  • Process characteristics.
  • Special Characteristics.
  • Measurement method.
  • Sample size dan frequency.
  • Control method.
  • Reaction Plan.

11. Integrasi Process Flow, PFMEA dan Control Plan

  • Process Flow Diagram.
  • Process step identification.
  • Potential failure dalam proses.
  • Risk analysis.
  • Current controls.
  • Special Characteristics.
  • Control Plan development.
  • Reaction Plan.
  • Consistency antar-dokumen.

12. Failure Mode and Effects Analysis (FMEA)

  • Konsep Failure Mode and Effects Analysis.
  • Tujuan FMEA.
  • Design FMEA.
  • Process FMEA.
  • Potential Failure Mode.
  • Potential Effect of Failure.
  • Potential Cause of Failure.
  • Prevention Control.
  • Detection Control.
  • Risk prioritization.
  • Recommended Action.
  • Continuous improvement FMEA.

13. Process FMEA (PFMEA)

  • Identifikasi proses.
  • Process function.
  • Failure mode.
  • Failure effect.
  • Failure cause.
  • Existing prevention control.
  • Existing detection control.
  • Risk evaluation.
  • Action priority.
  • Recommended actions.
  • Monitoring hasil tindakan.

14. Production Part Approval Process (PPAP)

  • Konsep PPAP.
  • Tujuan PPAP.
  • Kapan PPAP diperlukan.
  • Customer requirements.
  • Design Record.
  • Engineering Change Documents.
  • Customer Engineering Approval.
  • Design FMEA.
  • Process Flow Diagram.
  • Process FMEA.
  • Control Plan.
  • Measurement System Analysis.
  • Dimensional Results.
  • Material and Performance Test Results.
  • Initial Process Studies.
  • Part Submission Warrant.

15. PPAP Submission and Approval

  • PPAP submission requirements.
  • Submission levels.
  • Customer approval.
  • Part Submission Warrant (PSW).
  • Approved status.
  • Interim approval.
  • Rejected status.
  • Record retention.
  • PPAP resubmission.

16. Measurement System Analysis (MSA)

  • Konsep Measurement System Analysis.
  • Measurement variation.
  • Measurement system error.
  • Accuracy.
  • Precision.
  • Bias.
  • Linearity.
  • Stability.
  • Repeatability.
  • Reproducibility.
  • Gage R&R.

17. Gage Repeatability and Reproducibility

  • Konsep Gage R&R.
  • Equipment variation.
  • Appraiser variation.
  • Part-to-part variation.
  • Pemilihan part dan appraiser.
  • Pengumpulan data.
  • Interpretasi hasil Gage R&R.
  • Tindakan perbaikan measurement system.

18. Attribute Measurement System Analysis

  • Variable vs Attribute MSA.
  • Visual inspection.
  • Go/No-Go inspection.
  • Appraiser agreement.
  • Agreement with reference.
  • Attribute Agreement Analysis.
  • Kappa concept.
  • Perbaikan sistem inspeksi atribut.

19. Statistical Process Control (SPC)

  • Konsep Statistical Process Control.
  • Variation dalam proses.
  • Common Cause Variation.
  • Special Cause Variation.
  • Process stability.
  • Control Chart.
  • Variable Control Chart.
  • Attribute Control Chart.
  • Interpretasi Control Chart.
  • Reaction Plan.

20. Control Chart

  • X-Bar and R Chart.
  • X-Bar and S Chart.
  • Individual and Moving Range Chart.
  • P Chart.
  • NP Chart.
  • C Chart.
  • U Chart.
  • Control Limits.
  • Out-of-Control Condition.
  • Pattern interpretation.

21. Process Capability Analysis

  • Konsep Process Capability.
  • Process stability vs capability.
  • Specification limits.
  • Control limits.
  • Cp.
  • Cpk.
  • Pp.
  • Ppk.
  • Interpretasi capability index.
  • Process improvement.

22. Special Characteristics

  • Pengertian Special Characteristics.
  • Customer-designated characteristics.
  • Product Special Characteristics.
  • Process Special Characteristics.
  • Identifikasi pada drawing.
  • Integrasi dengan PFMEA.
  • Integrasi dengan Control Plan.
  • Monitoring Special Characteristics.

23. Supplier Quality Management

  • Supplier selection.
  • Supplier quality requirements.
  • Supplier monitoring.
  • Supplier performance.
  • Incoming quality.
  • Supplier development.
  • Supplier corrective action.
  • Core Tools requirements for supplier.

24. Nonconformity and Corrective Action

  • Identifikasi nonconformity.
  • Containment Action.
  • Root Cause Analysis.
  • Corrective Action.
  • Verification of implementation.
  • Verification of effectiveness.
  • Lessons learned.
  • Update FMEA dan Control Plan.

25. Internal Audit IATF 16949

  • Quality Management System Audit.
  • Manufacturing Process Audit.
  • Product Audit.
  • Audit planning.
  • Audit checklist.
  • Audit evidence.
  • Audit findings.
  • Corrective action follow-up.

26. Integrasi Automotive Core Tools

  • Hubungan APQP dengan FMEA.
  • Hubungan FMEA dengan Control Plan.
  • Hubungan Control Plan dengan SPC.
  • Hubungan MSA dengan Process Control.
  • Hubungan APQP dengan PPAP.
  • Hubungan PPAP dengan customer approval.
  • Core Tools sebagai integrated quality planning system.

27. Workshop Automotive Core Tools

  • Workshop APQP.
  • Latihan Process Flow Diagram.
  • Workshop PFMEA.
  • Latihan Control Plan.
  • Studi kasus PPAP.
  • Latihan Measurement System Analysis.
  • Studi kasus SPC.
  • Latihan Process Capability.
  • Integrasi Process Flow – PFMEA – Control Plan.

Metode Training IATF 16949 Core Tools

Program dilaksanakan menggunakan metode interactive presentation, discussion, case study, workshop, exercise, simulation, sharing experience, dan question and answer. Pendekatan training diarahkan agar peserta tidak hanya memahami konsep Automotive Core Tools secara teoritis, tetapi juga memahami hubungan dan penerapannya dalam aktivitas Quality, Engineering, Production dan Manufacturing.

Target Peserta Training IATF 16949 Core Tools

Training Understanding and Implementation of IATF 16949:2022 Core Tools direkomendasikan bagi Quality Assurance, Quality Control, Quality Engineer, Supplier Quality Engineer, Manufacturing Engineer, Process Engineer, Product Development Engineer, Production Manager, Production Supervisor, Engineering, Continuous Improvement, Industrial Engineer, Internal Auditor, Management Representative, serta personel yang terlibat dalam implementasi IATF 16949 dan Automotive Core Tools.

Program ini sangat relevan bagi perusahaan automotive manufacturer, automotive component manufacturer, Tier 1 Supplier, Tier 2 Supplier, Tier 3 Supplier, serta perusahaan lain yang menjadi bagian dari automotive supply chain.

Pembicara / Fasilitator

Tim Trainer Johnson Indonesia

Trainer memberikan pembelajaran melalui kombinasi interpretasi persyaratan, pembahasan Automotive Core Tools, workshop APQP, PFMEA, Control Plan, PPAP, MSA, SPC, Process Capability, serta studi kasus implementasi di lingkungan manufacturing dan automotive industry.

Jadwal Training IATF 16949:2022 Core Tools Tahun 2026

Tanggal Pelaksanaan : 

21–22 Januari 2027 23-24 Juli 2027
19–20 Februari 2027 19–20 Agustus 2027
25–26 Maret 2027 22-23 September 2026
20–21 April 2027 22-23 Oktober 2026
21–22 Mei 2027 17–18 November 2026
22–23 Juni 2027 16–17 Desember 2026

Jadwal dapat mengalami perubahan. Silakan melakukan konfirmasi kepada Johnson Indonesia untuk memperoleh jadwal terbaru dan status running training.

Tempat Training IATF 16949 Core Tools

Pelaksanaan Offline Training dapat diselenggarakan di alternatif lokasi seperti Ciputra Hotel, Ibis Group, Hotel Oria Jakarta, Holiday Inn Express Jakarta Wahid Hasyim, Johnson Training Center, atau lokasi lainnya yang akan dikonfirmasikan kembali kepada peserta.

Metode Pelaksanaan Training

  • Offline Training – Hotel / Johnson Training Center.
  • Online Training – Zoom Meeting.
  • Private Onsite Training – Johnson Training Center.
  • In-House Training – materi dan workshop dapat disesuaikan dengan kebutuhan perusahaan.

Fee Investasi Training IATF 16949 Core Tools

Offline Training Jakarta

Rp5.950.000 / orang / 2 hari

Minimal pengiriman 3 peserta untuk pelaksanaan di hotel. Fasilitas meliputi Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.

Offline Training Luar Kota Jakarta

Rp12.000.000 / orang – PASTI RUNNING

Rp8.500.000 / orang untuk pengiriman 1–5 peserta.

Rp8.000.000 / orang untuk pengiriman di atas 5 peserta.

Fasilitas meliputi Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.

Private Onsite Training

Rp8.000.000 / orang / 2 hari – PASTI RUNNING

Rp5.950.000 / orang / 1 hari – PASTI RUNNING

Lokasi pelaksanaan di Training Center Johnson Indonesia dengan fasilitas Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.

Online Training IATF 16949 Core Tools

Rp5.500.000 / orang / 2 hari

Online Training dilaksanakan melalui Zoom Meeting pukul 09.00–16.00 WIB.

In-House Training IATF 16949 Core Tools

Johnson Indonesia menyediakan In-House Training IATF 16949 Core Tools yang dapat disesuaikan dengan kebutuhan perusahaan automotive dan manufacturing. Workshop dapat menggunakan contoh proses, produk, drawing, Process Flow Diagram, PFMEA, Control Plan, PPAP, Measurement System Analysis, SPC, dan data Process Capability yang relevan dengan perusahaan peserta.

Program in-house sangat sesuai bagi perusahaan yang ingin meningkatkan kompetensi Cross Functional Team, Quality Assurance, Quality Control, Engineering, Production, Supplier Quality, maupun tim yang bertanggung jawab terhadap pengembangan produk dan proses.

Hubungan APQP, PPAP, FMEA, MSA dan SPC

Automotive Core Tools bukan merupakan metode yang berdiri sendiri. APQP memberikan kerangka perencanaan kualitas produk dan proses, FMEA membantu mengidentifikasi serta mengendalikan risiko kegagalan, Control Plan menentukan metode pengendalian karakteristik produk dan proses, MSA memastikan sistem pengukuran dapat dipercaya, SPC digunakan untuk memonitor stabilitas dan variasi proses, sedangkan PPAP digunakan sebagai bagian dari proses pembuktian bahwa produk dan proses mampu memenuhi persyaratan pelanggan.

Integrasi Core Tools membantu organisasi membangun pendekatan preventive quality yang lebih kuat, mengurangi risiko defect, meningkatkan process capability, memperbaiki supplier quality, dan meningkatkan konsistensi produk.

Training Terkait IATF 16949 dan Automotive Core Tools

Untuk memperdalam kemampuan dalam perencanaan kualitas produk dan proses, peserta dapat mengikuti Training Advanced Product Quality Planning (APQP)
Untuk meningkatkan kemampuan dalam melakukan analisis sistem pengukuran atribut, tersedia Training Measurement System Analysis Attribute Kappa
Untuk memperdalam kemampuan dalam Statistical Process Control dan Process Capability, peserta dapat mengikuti Training Statistical Process Control (SPC)
Peserta juga dapat mempelajari program terkait sistem mutu otomotif melalui Training ISO TS 16949 – Automotive Core Tools

FAQ Training IATF 16949 Core Tools

Apa itu IATF 16949 Core Tools?

Automotive Core Tools merupakan sekumpulan metode yang digunakan dalam quality planning, risk analysis, product and process approval, measurement system evaluation, serta statistical process control di industri otomotif. Core Tools utama meliputi APQP, Control Plan, PPAP, FMEA, MSA dan SPC.

Apa saja yang dipelajari dalam Training IATF 16949 Core Tools?

Peserta mempelajari konsep IATF 16949, Customer Specific Requirements, APQP, Control Plan, PPAP, FMEA, MSA, SPC, Process Capability, Special Characteristics, Supplier Quality, serta hubungan antar-Core Tools dalam proses pengembangan dan produksi.

Apa hubungan APQP dengan PPAP?

APQP digunakan untuk merencanakan kualitas produk dan proses sejak tahap awal pengembangan, sedangkan PPAP merupakan proses untuk menunjukkan bahwa persyaratan desain dan spesifikasi pelanggan telah dipahami serta proses produksi memiliki kemampuan menghasilkan produk sesuai persyaratan.

Apa hubungan PFMEA dengan Control Plan?

PFMEA membantu mengidentifikasi potensi kegagalan dan risiko pada proses. Hasil analisis tersebut menjadi salah satu input penting dalam menentukan metode pengendalian yang dituangkan ke dalam Control Plan.

Apakah training membahas MSA dan SPC?

Ya. Training membahas Measurement System Analysis untuk mengevaluasi keandalan sistem pengukuran serta Statistical Process Control untuk memonitor variasi, stabilitas, dan kemampuan proses.

Siapa yang cocok mengikuti Training IATF 16949 Core Tools?

Program sesuai bagi Quality Assurance, Quality Control, Quality Engineer, Supplier Quality Engineer, Engineering, Manufacturing, Production, Process Engineer, Product Development, Continuous Improvement, Internal Auditor, serta personel yang terlibat dalam automotive quality management system.

Apakah training tersedia secara online?

Ya. Johnson Indonesia menyediakan Online Training melalui Zoom Meeting serta Offline Training sesuai jadwal pelaksanaan.

Apakah tersedia In-House Training IATF 16949 Core Tools?

Ya. Program dapat dilaksanakan secara in-house dengan workshop yang disesuaikan dengan produk, proses, PFMEA, Control Plan, PPAP, MSA, SPC, dan kebutuhan Automotive Quality Management System perusahaan.

Informasi dan Pendaftaran Training IATF 16949 Core Tools

Johnson Indonesia – Training Provider Since 2002

Untuk mendapatkan informasi jadwal terbaru, proposal, silabus, Public Training, Online Training, Private Training maupun In-House Training Understanding and Implementation of IATF 16949:2022 Core Tools, silakan menghubungi Johnson Indonesia.

Telp: (021) 541 9152 / 541 7516

HP / WhatsApp: 0815 972 5020

Email: infotraining27@gmail.com

Website: www.seminarjohnson.com

Tingkatkan kompetensi tim Quality, Engineering, Production dan Manufacturing melalui Training IATF 16949 Core Tools untuk menguasai APQP, Control Plan, PPAP, FMEA, MSA dan SPC serta membangun sistem pengendalian mutu otomotif yang lebih sistematis, preventif dan berorientasi pada continuous improvement.

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